PART 1 Description&Main technical data:
SHORT DESCRIPTION:
In order to help water flow and to ensure long service life, large sized concrete pipes are usually lined inside with ceramic tiles. However, to reduce high production costs, a HDPE sheet application has been designed as inside lining instead of ceramic tiles. This sheet has a particular profile which allows its installation and anchoring in the concrete at the time of the casting process, by means of a series of longitudinal T's. This means that the concrete pipe inner surface is indeed like any standard HDPE pipe inner surface, featured with all resulting advantages.
T-GRIP SHEETS EXTRUSION:
This particular HDPE T-grip sheets extrusion line adopts single screw extruder, flat T-die extrusion process and special calendar with contoured roller producing the longitudinal T's calibrating technology, and the according downstream machines parts, like cooling frames and edges trimming and slitting unit, rubber rollers haul off machine, transverse cutter, conveying table etc, A highly efficient cooling system enables to obtain sheets up to 4-5 mm thickness.
HDPE T GRIP SHEETS LINERS SPECIFICATIONS:
Sheet width: 1000mm-1500mm-2000mm-3000mm
Sheet thickness: 1mm-1.5mm-4mm-4.5mm-5mm
Sheet colors: black, orange, blue and also in twin colors: black & grey or black & blue etc.
Sheets type: can be in roll forms or can be in sheet forms as well.
Sheets structure: single layer or multi-layers co-extrusion.
HDPE T GRIP SHEETS ADVANTAGES AND APPLICATIONS:
These sheets consist of a smooth surface and a surface with parallel T-shaped anchors. These anchors are formed directly during extrusion and are an integral part of the sheet. The anchors then remain embedded in the concrete when casting - isolating it from the damaging effects of aggressive elements. HDPE T-Grip Liner also represents an important step forward in the physical properties of buildings in general, whether prefabricated or cast in situ. The elongation at break enables the lining not to break when subjected to stress - unlike the protective coatings realized with paints or others. Additional benefits such as increased load capacity through a low coefficient of friction when used to convey liquids make the liner a cost-effective solution for a wide variety of applications.
These HDPE T-grip sheets are mainly being used for protecting concrete pipes from corrosion. PE 'T' rib lining is flexible HDPE sheet liner with T shape locking extensions used to line rcc pipes, concrete tunnels, wet walls, manholes, chambers, wastewater treatment plants and canals. Its main application is lining of sewage concrete pipes and tunnels used for west water management. Concrete pipes lining, concrete box culverts lining, chemical tanks, basement and foundations, tunnels and underpasses, drinking water tanks, attics, bridges and viaducts, waste water treatment plants, underground parking, submerged pipes
MAIN TECHNICAL DATA
Model |
LMSB-120 |
LMSB-150 |
Suitable material |
HDPE/PP |
sheet width |
1000-1500mm |
2000-3000mm |
sheet thickness |
1.5-4mm |
Max capacity |
400-500kg/h |
500-600kg/h |
PART 2 THIS LINE CONSITS OF:
1. vacuum feeding machine 1 set
2. high efficiency single screw extruder 1 set
3.drying hopper 1 set
4. Hydraulic exchanger unit 1 set
5. T-type die head 1 set
6. Three roller calendar 1 set
7. Rollers thermocontrolling unit 1 set
8. Cooling frame and edge cutting unit 1 set
9. Haul off machine with double rubber rollers 1 set
10. plastic cutting machine--guillotine 1 set
11.sheet stacker 1 set
12. Twin position sheet coiler 1 set
PART 3: How to buy our machines? Operation Guide As Follows:
1. Please kindly inform me specification of the products you want to produce:
(1) If you want plastic pipe, plz Inform us pipe diameter & thickness (SDR)
(2) If you want plastic sheet, plz inform us sheet width & thickness&applications
(3) If you want plastic profile, plz send us general size, picture or drawings.
2. We will send you the quotation details according to your requirements.
3. Discuss each item of the quotation and get the agreement.
4. Sign the P/I and Contract and send us 30% prepayment and we will begin to arrange production.
5. When the machine is ready, customers come to our factory to testing machine.
6. Send us the 70% balanced payment and we will arrange delivery.
PART4:Quality Guarantee and After Sale Service
1. Warranty for machinery: 18months for mechanical parts, 12 months for electrical parts.
During the guranteed time, damages because of machine itself,we will change new ones for you free.
Damaged made by human, we will also change new one for you based your extra cost.
2. Technical service and support will be forever.
3. Installtion and commissioning
The seller will dispatch four 1-2 engineers from the seller to the buyer's factory for installation and commissioning and training till the buyer's workers can operate the machines independently.
PART 3:COMPANY CERTIFICATIONS OF:
PART 4:COMPANY CERTIFICATIONS OF:
OTHER PLASTIC SHEET EXTRUSION LINE RECOMMEDATION
1. PC/PP hollow profile sheet/hollow grid sheet extrusion line
Processing material: PC/PP virgin material plus recycle material
Thickness range: 2mm-4mm-6mm-8mm-10mm-12mm
Net sheet width: 1220mm-2100mm
Layer structure: Single layer or multi-layer
Capacity: 200-600kg/h
Application: Ads. Decoration, roofing, packaging, printing, etc.
2. ABS/HIPS sheet extrusion machine:
Processing material: ABS/HIPS virgin pellets plus recycle material
Thickness range: 1-6mm
Net Sheet width: 1200mm-1600mm-2100mm(or as per customer's requirement)
Layer Structure: Single layer or multi-layer
Capacity: 400-800kg/h
Application: Vacuum forming, thermoforming, refrigerator inner layer, suitcase, etc.
3. ABS/PMMA sheet extrusion machine:
Processing material: ABS/PMMA virgin pellets plus recycle material
Thickness range: 1-8mm
Net sheet width: 1200mm-1600mm-2100mm(or as per customer's requirement)
Layer structure: Single layer or multi-layer
Capacity: 400-800kg/h
Application: Vacuum forming, bathtub, etc.
4. PP PE foam board/sheet extrusion line
Processing material: PP, PE , Foam additives, master batch
Thickness range:0.8-3-12mm
Net sheet width: 600mm-1260mm-
Layer structure: Single layer or double layers (A/B), three layers (A/B/A, A/B/C)
Capacity: 150-500kg/h
Application: stationery, containers, handbags, heat insulation material, construction, food packing, automobile area, industry application, sports fields etc.
5. PE HDPE sheet extrusion machine:
Processing material: HDPE/LDPE/LLDPE virgin pellets plus recycle material
Thickness range: 1-2.5mm, 3-35mm
Net sheet width: 1200mm-1600mm-1800mm-2500mm-3000mm-40000mm-6000mm-8000mm
Layer structure: Single layer or multi-layer
Capacity: 200kg/h-1200kg/h
Application: Packaging, construction, water-proof, water-drainage, Geomembrane film, etc.
6. PC/GPPS/PMMA sheet extrusion machine:
Processing material: PC/GPPS/PMMA virgin pellets plus recycle material
Thickness range: 1-12mm
Net sheet witdh: 600mm-1220mm-2100mm(or as per customer's requirement)
Layer Structure: Single layer or multi-layer
Capacity: 400-600kg/h
Application: Ads., decoration, roofing, etc.
7. PP/PS sheet extrusion machine:
Processing material: PP/PS virgin pellets plus recycle material;
Thickness range: 0.15-2mm
Net sheet width: 650mm-720mm-1000mm-1300mm-1500mm(or as per customer's requirement)
Layer structure: Single layer or multi-layer
Capacity: 200kg/h-1000kg/h
Application: Thermoforming(cup, bowl, etc. ), stationery, printing sheet, packaging, etc.
8. PET sheet extrusion machine:
Processing material: PET virgin pellets(APET or PETG) plus flakes; Or 100% flakes
Thicknes range: 0.2-1.5mm
Net sheet width: 650mm-1500mm(or as per cusotmer's requirement)
Layer structure: Signle layer or multi-layer
Capacity: 150-500kg/h
Application: Thermoforming(cup, bowel, etc. ), stationery, printing sheet, packaging, etc.
9. PVC sheet/edge banding sheet/marble sheet machine:
Processing material: PVC power plus other additive
Thickness range: 0.15-1mm; 1-3mm; 3-12mm
Net sheet width: 650mm-2000mm-3000mm( or as per customer's requirements)
Layer structure: Single layer or multi-layer
Capacity: 200kg/h-500kg/h
Application: Thermoforming, stationery, printing, payment card, SIM card, construction, etc.
10. EVA car interior decoration sheet extrusion line
Processing material: EVA and other additives
Thickness range: 1-8mm
Width range: 1000-1800mm
Layer strcuture: single layer
Capacity: 500-800kg/h
Application: automotive sealing strips, sound insulation cushion, sound absorption sheets,
automobile tail box, fenders, car interior and exterior decoration parts etc.
11. PVC+PMMA Glazed roofing tiles/corrugated sheet extrusion machine
Processing material: PVC, PMMA and other additives
Thickness range: 1-8mm
Width range: 720mm, 880mm, 1040mm
Layer structure: A/B, A/B/A, A/B/C
Capacity: 400kg/h
Application: garden-style factory, tourist scenic spots, pavillions, hotels, family building etc.