Hollow Polycarbonate Sheets Bubbles Wall Sheet Extrusion Line Making Machine
This extrusion line designed by LEADER is suitable for the extrusion of various PC hollow profiles, such as roofing panels, wall panels, clip profiles, cogging profiles, corrugated hollow profiles, wings panels, U-lock panels, greca hollow profiles etc. This line adopts high speed, energy-saving, stable screw, and can increase capacity by more than 25%, compared to other similar machines. Specially designed for calibrating device with individual control each unit; specific temperature control device; reduce heat shrinkage; simple operation. Finished sheets produced by such line is featured with smooth surface, beautiful appearance, high impact, widely used on construction, roofing, glazing etc.
The technology of hollow sheet die with co-extrusion feed block to get UV+PC+UV, UV+PC hollow sheet can save 30% UV on the surface.
PART 1 SHEET SPECIFICATIONS:
Sheet width: 700mm-1050mm- 1220mm-2100mm-2300mm,
Sheet thickness is 4mm-6mm-8mm-10mm-12mm.
Sheet walls: double walls , multiwalls
PART 2 FEATURES OF THIS LINE
- High speed, energy-saving, stable screw, and can increase capacity by more than 25%, compared to other similar machines. The screw unique design can ensure an excellent plasticizing effect and stable extrusion.
- Screen changer+melting gear pump: hydraulic quick change for the screens can effectively stop the impurities of the raw material and guarantee the sheets quality. The melting pump can make the raw material pressure stable to guarantee the stable extrusion.
- co-extruder design and feed-block for UV coating on both sides
- The T die mold is made of high quality alloy mold steel, specially designed flow channels for PC hollow profiles, a highly portable throttling device can guarantee the distribution pressure of the raw material flow inside T die uniformed to ensure the sheets thickness uniformed. T die mold can be designed to closed type without edges trimming according to customer need.
- Specially designed for calibrating device with individual control each unit; The vacuum system is composed of two subsystems. Each subsystem is equipped with multiple three-point fixed cycle vacuum groups. Each fixed cycle carries a vacuum adjustment system and a vacuum display system to make the vacuum degree of the plate surface uniform and stable.
- There are two sets of haul off machines. The first set is equipped with 12 pics of wear-resistance rubber rollers and high power, which can simultaneously and uniformly pull the sheets from the vacuum calibrating table. The second haul off machine assists to remove the sheet stress.
- Transverse cutter: Equipped with precise instant fixed-length cutting, special alloy wear-resistant blades with heating device to ensure the plate's quality of the cut surface.
- Whole line adopts fully automatic Siemens PLC touch screen control; the electronic control equipment effectively optimizes the whole line operation and achieves high quality and high output.P
PART 3 MAIN APPLICATIONS OF PC HOLLOW SHEETS
PC hollow sheet has excellent insulation and flame resistance performance, light weight, high impact strength, long term light transmission, widely used in building construction, coverings for major infrastructures, agricultural greenhouses, swimming pool covers, residential and industrial roofing and glazing, wall panels for interior design applications; solar applications, advertising signage etc.
PART 4 MAIN TECHNICAL DATA
Model |
LMSB110/35 |
LMSB120/45 |
LMSB130/45 |
Suitable material |
PC, UV+PC |
PC, UV+PC |
PC, UV+PC |
Product width |
600-900-1220mm |
2100mm |
2100mm |
Product thickness |
4-30mm |
Sheet structure |
A/B/A 3 layers co-extrusion, with UV coated on both sides |
Max capacity |
200-300kg/h |
300-400kg/h |
400-500kg/h |
PART 3 SHEET APPLICATIONS:
PC hollow sheet is widely used in construction sunroof in buildings/halls/shopping center/stadium/public places of entertainment and public facility; Ring shield of bus station/garages/pergolas/corridors; noise barriers for highways and urban elevated road
PART 6 COMPANY INFORMATION AND MAIN PRODUCTS:
PART 7 COMPANY CERTIFICATIONS:
PART 7 MACHINE PACKING AND DELIVERY
All the machine parts will be packed in wooden cases or pellets with stretching films on machine body.
PART 8 OUR RELIABLE SUPPLIERS:
PART 9 COMPANY OVERSEA SHOWS AND CONTACT DETAILS:
PART 10 OTHER KINDS OF PLASTIC SHEETS/PLATES EXTRUSION LINE RECOMMENDATION :
1. PET sheet extrusion machine:
Processing material: PET virgin pellets(APET or PETG) plus flakes; Or 100% flakes
Thicknes range: 0.2-1.5mm
Net sheet width: 650mm-1500mm(or as per cusotmer's requirement)
Layer structure: Signle layer or multi-layer
Capacity: 150-650kg/h
Application: Thermoforming(cup, bowel, etc. ), stationery, printing sheet, packaging, etc.
2. PP/PS sheet extrusion machine:
Processing material: PP/PS virgin pellets plus recycle material;
Thickness range: 0.15-2mm
Net sheet width: 650mm-720mm-1000mm-1300mm-1500mm(or as per customer's requirement)
Layer structure: Single layer or multi-layer
Capacity: 200kg/h-1000kg/h
Application: Thermoforming(cup, bowel, etc. ), stationery, printing sheet, packaging, etc.
3. ABS/HIPS sheet extrusion machine:
Processong material: ABS/HIPS virgin pellets plus recycle material
Thickness range: 1-6mm
Net Sheet width: 1200mm-1600mm-2100mm(or as per customer's requirement)
Layer Structure: Single layer or multi-layer
Capacity: 300-800kg/h
Application: Vacuum forming, thermoforming, refrigerator inner layer, suitcase, etc.
4. ABS/PMMA sheet extrusion machine:
Processing material: ABS/PMMA virgin pellets plus recycle material
Thickness range: 1-8mm
Net sheet width: 1200mm-1600mm-2100mm(or as per customer's requirement)
Layer structure: Single layer or multi-layer
Capacity:300-800kg/h
Application: Vacuum forming, bathtube, etc.
5. PE sheet extrusion machine:
Processing material: HDPE/LDPE/LLDPE virgin pellets plus recycle material
Thickness range: 1-2.5mm, 3-35mm
Net sheet width: 1200mm-1600mm-1800mm-2500mm-3000mm-40000mm-6000mm-8000mm
Layer structure: Single layer or multi-layer
Capacity: 200kg/h-1200kg/h
Application: Packaging, construction, water-proof, water-drainage, Geomembrane film, etc.
6. PC/GPPS/PMMA sheet extrusion machine:
Processing material: PC/GPPS/PMMA virgin pellets plus recycle material
Thickness range: 1-12mm
Net sheet witdh: 600mm-1220mm-2100mm(or as per customer's requirement)
Layer Structure: Single layer or multi-layer
Capacity: 200-600kg/h
Application: Ads., decoration, roofing, etc.
7. PC/PP/PE hollow profile sheet/ sunshine roofing panel machine:
Processing material: PC/PP/PE virgin material plus recycle material
Thickness range: 2mm-4mm-6mm-8mm-10mm-12mm
Net sheet width: 1220mm-2100mm
Layer structure: Single layer or multi-layer
Capacity:200-600kg/h
Application: Ads. Decoration, roofing, packaging, printing, etc.
8. PVC sheet/edge banding sheet/marble sheet machine:
Processing material: PVC power plus other additive
Thickness range: 0.15-1mm; 1-3mm; 3-12mm
Net sheet width: 650mm-2000mm-3000mm( or as per customer's requirements)
Layer structure: Single layer or multi-layer
Capacity: 200kg/h-500kg/h
Application: Thermoforming, stationery, printing, payment card, SIM card, construction, etc.
9. PVC free foam/celuka foam board extrusion line
board width: 1220mm, thickness: 1-10mm, 3-25mm
board application: decoration board, advertising boards, exhibition boards
extruder model: SJ-80/156 conical twin screw extruder
max capacity: 350kg/h
certifications: CE, ISO9001-2008
10. EVA car interior decoration sheet extrusion line
Processing material: EVA and other additives
Thickness range: 1-8mm
Width range: 1000-1800mm
Layer strcuture: single layer
Capacity: 700-800kg/h
Application: automotive sealing strips, sound insulation cushion, sound absorption sheets,
automobile tail box, fenders, car interior and exterior decoration parts etc.
11. PVC+PMMA Glazed roofing tiles/corrugated sheet extrusion machine
Processing material: PVC, PMMA and other additives
Thickness range: 1-8mm
Width range: 720mm, 880mm, 1040mm
Layer structure: A/B, A/B/A, A/B/C
Capacity: 400kg/h
Application: garden-style factory, tourist scenic spots, pavillions, hotels, family building etc.